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Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry

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Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry
Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry

At Middleton Machining, we perform custom aluminum fabrication for a range of production volume levels. This high volume aluminum rear electronics cover is produced for a customer in Madison, WI. The cover is fabricated from 16 gauge 5052-H32 aluminum and measures 11.816" x 4.566"x 1.189". Dimensional tolerances for this cover are ±.003". To produce the cover, the aluminum is sheared and punched before the assembly is welded together and ground to a smooth finish using a 150 grit orbital sander.

After the fabrication process, we add purchased components to the cover kit as specified by our customer, streamlining their production process. Our production volume on this part is approximately 750 parts per year with a turnaround time of four weeks. Whether the job is 1 or 1,000 pieces, our production staff uses advanced production management technology to ensure all projects are completed efficiently and on time. For more information about this project, see the table below, or contact us directly.


Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry
Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry
Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry
Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry
Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry
Fabrication of an Aluminum Rear Electronics Cover for the Electronics Industry

Highlights of this Aluminum Rear Electronics Cover Project

Product Description
This product is used to house and protect an electronic.
Aluminum Fabrication Capabilities Applied/Processes
Primary:
Component Sourcing
Fabrication
  • Shear
  • Punching
  • Brake Press
  • Welding
  • Grinding
Secondary:
Assembly
Sanding
Deburring
Equipment Used to Manufacture Part
Saw, Punch Press, Shear, Press Brake, Pemserters, Drill Press, Welder, Timesaver
Overall Part Dimensions
Length: 11.816
Width: 4.566"
Height: 1.189" ± 0.010
Tightest Tolerances
+ 0.003" / - 0.000"
Material Used
5052-H32 Aluminum
Thickness: 16 GA
Material Finish
150 Grit Orbital Sanded
In process testing/inspection performed
Dimensional Inspection, Visual Inspection
Industry for Use
Electronics Industry
Volume
750 eau
Delivery/Turnaround Time
4 weeks
Delivery Location
Madison, Wisconsin
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Rear Electronic Cover